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Welding Stainless Steel

Stainless steel is a family of iron-based alloys that contain a minimum of approximately 11% chromium. The chromium oxide layer creates resistance to corrosion and staining, as well as providing heat-resistant properties.

As stainless steel is hygienic, low maintenance and has aesthetic appeal it is rarely coated.

There are four categories of stainless steel: austenitic; ferritic; martenitic and duplex stainless steel

Typical applications range from installations in the pharma/chemical industries to offshore and from food applications to road tankers and more.

Benefits of Maxx® welding gases

Improved productivity
through significant increases in manual weld speeds (min 17%) compared to conventional welding gas mixtures.
Fewer rejects
gases that are easy to use and tolerant to changes in weld parameter settings.
Better working environment
gases that produce lower ozone levels.
Optimal mode of supply
full range of cylinder size packs and tanks to suit every business.

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How to MIG weld stainless steel?

There are some core materials required to MIG weld – welding machine, filler wire, welding gas and PPE.  There are also some core safety rules that need to be observed and surface preparation required before welding can commence.

In summary, an electric motor continuously feeds consumable filler wire through the welding torch into the arc, and the power source keeps the arc length at a pre-set value. This allows the welder to concentrate on ensuring a complete fusion of the joint. Most power sources for MIG/MAG welding processes are known as constant voltage machines.

Stainless steel can be difficult to weld as the metal conducts heat slower than carbon steel increasing the risk of distortion, burn-through and oxidisation.  A clean workplace is essential as stainless steel is vulnerable to ferrous contamination.  Likewise, spatter should be kept to a minimum to avoid damaging the protective chromium oxide layer.



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